Defects and Secondary Phases in Zirconium Diboride
Zirconium diboride gains its high temperature mechanical stability from the high atomic defect energies (i.e. the atoms do not deviate easily from their lattice sites). This means that the concentration of defects will remain low, even at high temperatures, preventing failure of the material.
The layered bonding between each layer is also very strong but means that the ceramic is highly anisotropic, having different thermal expansions in the 'z' <001> direction. Although the material has excellent high temperature properties, the ceramic has to be produced extremely carefully as any excess of either zirconium or boron will not be accommodated in the ZrB2 lattice (i.e. the material does not deviate from stoichiometry). Instead it will form extra lower melting point phases which may initiate failure under extreme conditions.
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