Zipper (ride) - Safety Issues and Revisions

Safety Issues and Revisions

The first fourteen Zippers manufactured spun at much higher speeds than modern models. The boom rotated at 11 rpm and the cable system at 7 rpm. These first-generation rides kept the passenger compartments spinning on their axes constantly, creating unsafe g-forces and causing impact-related injuries such as whiplash, bruises and back injuries. The safety hazard was quickly discovered and the mechanical rpms were permanently lowered to current speeds.

On September 7, 1977, the Consumer Product Safety Commission issued a public warning, urging carnival-goers not to ride the Zipper after four deaths occurred due to compartment doors opening mid-ride. The safety restraints being attached to the door itself, riders are left unrestrained whenever the door is open. The four victims all died after falling from their compartments. The failure was traced to original spring-close latches on the doors wearing out and not being replaced. Compartments on currently operating Zippers are secured using the original latch, a redundant latch approved by the CPSC, and a large R-Key pin as a third backup.

Despite these new safety features, the same scenario was repeated in July 2006 in Hinckley, Minnesota when two teenage girls were ejected from their compartment as the door swung open. Their door was apparently not properly closed by the operator who admitted to local law enforcement that he had not inserted the safety pin (R-Key) before starting the ride. Both of the victims, Erica Matrious and Breanna Larsen, survived the incident despite facing some serious injuries. On November 2, 2006, the girls were interviewed.

Many newer models of Zipper have solved this problem by completely restructuring the door lock system, also eliminating the need for an R-key. These newer models have also increased the weight of the compartments, reducing the spinning, which decreases pressure on the door latches.

Zipper operators are encouraged to employ a "no single rider" policy. The manufacturer's concern was that a person riding alone might turn sideways in the seat and remove their legs from underneath the lap bar, risking serious injury as the capsule spun. The manufacturer sent out a bulletin to Zipper owners in 1995 pointing out the risk.

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