Manufacturing
The raw materials for yixing clay are buried deep underground, sometimes under heavy sedimentary rock formations. When excavated, it is usually located within stratified layers of other clays. The seam of yixing zisha can be as thick as a several decimeters, up to a meter. Yixing clays consist of fine iron-containing silt, with mica, kaolinite and varying quantities of quartz and iron ores as its main mineral constituents.
Processing of raw zisha yixing clay involves removing the clay from the underlying strata, drying it under the sun in open stalls, and then pulverizing the dried clay pieces into fine particles. The clay powder then undergoes air screening to isolate clay particles of the finest grit size. The screened clay is then mixed with water in a cement mixer to a thick paste, piled into heaps, and vacuum processed to remove air bubbles, in addition to some moisture from the clay mixture. The quality and quantity of water in yixing clay is critical in that it determines the quality of the stoneware products produced. After this processing, the resulting clay is then ready to be used.
The appearance of yixing products, such as its colour or texture, can be enriched and altered through the addition of various metal oxides into the yixing clay, through the manipulation of firing temperatures, and also from regulating the kiln atmosphere (oxidative versus reductive).
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