Work Hardening - History

History

Copper was the first metal in common use for tools and containers since it is one of the few metals available in non-oxidized form, not requiring the smelting of an ore. Copper is easily softened by heating and then cooling (it does not harden by quenching, as in cool water). In this annealed state it may then be hammered, stretched and otherwise formed, progressing toward the desired final shape, but becoming harder and less ductile as work progresses. If work continues beyond a certain hardness the metal will tend to fracture when worked and so it may be re-annealed periodically as the shape progresses. Annealing is stopped when the workpiece is near its final desired shape, and so the final product will have a desired stiffness and hardness. The technique of repoussé exploits these properties of copper, enabling the construction of durable jewelry articles and sculptures (including the Statue of Liberty).

For metal objects designed to flex, such as springs, specialized alloys are usually employed in order to avoid work hardening (a result of plastic deformation) and metal fatigue, with specific heat treatments required to obtain the necessary characteristics.

Devices made from aluminum and its alloys, such as aircraft, must be carefully designed to minimize or evenly distribute flexure, which can lead to work hardening and in turn stress cracking, possibly causing catastrophic failure. For this reason modern aluminum aircraft will have an imposed working lifetime (dependent upon the type of loads encountered), after which the aircraft must be retired.