Wire Gauge - Types

Types

Gauges may be broadly divided into two groups, the empirical and the geometric. The first includes all the older gauge measurements, notably the Birmingham (B.W.G.) and the Lancashire or Stubs. The origin of the B.W.G. is obscure. The numbers of wire were in common use earlier than 1735. It is believed that they originally were based on the series of drawn wires, No. 1 being the original rod, and succeeding numbers corresponding with each draw, so that No. 10, for example, would have passed ten times through the draw plate. But the Birmingham and the Lancashire gauge, the latter being based on an averaging of the dimensions collated from a large number of the former in the possession of Peter Stubs of Warrington, have long held the leading position, and are still retained and used probably to a greater extent than the more recent geometrical gauges.

The first attempt to adopt a geometrical system was made by Messrs Brown & Sharpe in 1855. They established a regular progression of thirty-nine steps between the English sizes, No. 0000 (460 mils or about 12 mm) and No. 36 (5 mils or about 0.13 mm). Each diameter was multiplied by 0.890526 to give the next lower size. This is now the American wire gauge (AWG), and is used to a considerable extent in the United States.

The Imperial Standard Wire Gauge, which has been sanctioned by the British Board of Trade, is one that was formulated by J. Latimer Clark. Incidentally, one of its recommendations is that it differs from pre-existing gauges scarcely more than they differ among themselves, and it is based on a rational system, the basis being the mil. No. 7/0, the largest size, is 0.50 in. (500 mils or 12.7 mm) in diameter, and the smallest, No. 50, is 0.001 in. (1 mil or about 25 µm) in diameter. Between these the diameter, or thickness, diminishes by 10.557%, and the weight diminishes by 20%.

None of the above systems of measurement are part of the metric system.

The current British Standard for metallic materials, which includes wire, is BS 6722:1986, which is a solely metric standard. This replaces the now-withdrawn BS 3737:1964, which used the SWG system.

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