Vulcanized Fibre - Process

Process

The process started with paper made from cotton rags. Before the processing of wood pulp and chemical wood pulps in the mid-19th century, the dominant fibre source for paper making was cotton and linen rags. The cotton rag sheet produced for conversion to vulcanized fibre is made like a sheet suitable for saturating. A paper is made for saturating by omitting any sizing additive, either beater added or surface applied. Today most paper sheets made for writing, printing, and coating have internal (beater added) sizing provided by rosin, alkyl succinic anhydride (ASA), or alkyl ketene dimer (AKD) and surface sizing provided by starch. A sheet made for saturating would have none of those chemical ingredients. The unsized saturating cotton fibre paper prepared for vulcanized fibre would be passed through a vat containing a zinc chloride solution.

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