Safety
Ultrasonic welding machines, like most industrial equipment, pose the risk of some hazards. These include exposure to high heat levels and voltages. This equipment should always be operated using the safety guidelines provided by the manufacturer in order to avoid injury. For instance, operators must never place hands or arms near the welding tip when the machine is activated. Also, operators should be provided with hearing protection and safety glasses. Operators should be informed of the OSHA regulations for the ultrasonic welding equipment and these regulations should be enforced.
Ultrasonic welding machines must receive routine maintenance and inspection. Panel doors, housing covers and protective guards may need to be removed for maintenance. This should be done when the power to the equipment is off and only by the trained professional who is servicing the machine.
Since this is an ultrasonic process it would seem that sound would not be an issue. However, sub-harmonic vibrations, which can create annoying audible noise, may be caused in larger parts near the machine due to the ultrasonic welding frequency. This noise can be dampened by clamping these large parts at one or more locations. Also, high-powered welders with frequencies of 15 kHz and 20 kHz typically emit a potentially damaging high-pitched squeal in the range of human hearing. Shielding this radiating sound can be done using an acoustic enclosure. In short, there are hearing and safety concerns with ultrasonic welding that are important to consider, but generally they are comparable to those of other welding techniques.
Read more about this topic: Ultrasonic Welding
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