Ultimax 100 - Design Details

Design Details

The Ultimax 100 is a gas-operated automatic weapon (capable of fully automatic fire only) with a short-stroke gas piston operating system powered by ignited powder gases diverted from the barrel through a port in the gas block. The Ultimax 100 is a locked breech weapon with a rotating bolt that contains 7 locking lugs. It fires from an open bolt position. The bolt contains both a spring extractor and a casing ejector. The weapon's non-reciprocating cocking handle is located on the left side of the receiver and occupies the forward position during firing. The Ultimax 100 is striker-fired. The feature that grants the weapon its low recoil (compared to similar light machine guns) is the "constant recoil" principle. The overall design allows the bolt carrier group to travel all the way back without ever impacting the rear, instead stopping gradually along the axis of movement against the resistance of the return springs.

The magazine catch consists of two tapered pins on a bar, controlled by the magazine release button. The machine gun feeds from a proprietary 100-round synthetic drum magazine (early models also used 60-round drum magazines), or from a modified 20 or 30-round STANAG 4179 magazine (from the M16 rifle).

The Ultimax 100 uses a manual safety mechanism that consists of a lever installed on the left side of the receiver (just behind the trigger) with two possible settings: "S" – indicating the weapon is safe and "F" – continuous fire. An internal safety achieved through the proper arrangement of parts and mechanisms secures against premature detonation. The light machine gun was also designed to mount an M16-type bayonet and either day or night-time optics. The Ultimax 100's ergonomics are similar to that of the Thompson submachine gun, specifically the forward grip.

Jane's International Defence Review correspondent — Andrew Tillman, in an exclusive invitation from ST Kinetics to participate in the Product Improvement Program (PIP, initiated in 1989) to test fire the gun, was quoted after writing the test review as saying:

This article began by praising the Ultimax for its ease of control, which allows accurate fire. A comment to the author by an experienced SEAL team leader aptly underlines the importance of having an accurate light machine gun: "Men react one of two ways when they are shot at. If you just shoot at them, they will take cover and return fire, but if you start hitting them, they withdraw."

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However, the widespread adoption of the design might have been compromised by its feed system. The original Ultimax 100 was meant to be used with a drum magazine holding 100 rounds. Unfortunately, the drum magazine was bulky. It was also difficult to reload without a special mechanism. The shape of the drum magazine also occupied more space compared to M16 magazines or the FN Minimi box holding a belt of 200 rounds. The machine gunner also could not take magazines from other squad members who were equipped with M16s.

M16 magazines were subsequently modified to allow them to be used with the production model Ultimax 100. This was done by drilling two holes right at the left feeding lip of the magazine. This improved the handiness of the weapon and allowed magazines to be loaded in the field.

The system was modified to use only STANAG compatible magazines in the Mk 4 version of the design, which was submitted for the USMC Infantry Automatic Rifle competition. This meant the original drum could no longer be used, making the design closer to the IAR than a light machine gun. This has been ratified in the latest Mk 5 variant which allows the usage of the Beta C-Mag.