Solar Water Heating - Collectors Used in Modern Domestic SWH Systems

Collectors Used in Modern Domestic SWH Systems

Solar thermal collectors capture and retain heat from the sun and use it to heat a liquid. Two important physical principles govern the technology of solar thermal collectors:

• Any hot object ultimately returns to thermal equilibrium with its environment, due to heat loss from the hot object. The processes that result in this heat loss are conduction, convection and radiation. The efficiency of a solar thermal collector is directly related to heat losses from the collector surface (efficiency being defined as the proportion of heat energy that can be retained for a predefined period of time). Within the context of a solar collector, convection and radiation are the most important sources of heat loss. Thermal insulation is used to slow down heat loss from a hot object to its environment. This is actually a direct manifestation of the Second law of thermodynamics but we may term this the 'equilibrium effect'.
• Heat is lost more rapidly if the temperature difference between a hot object and its environment is larger. Heat loss is predominantly governed by the thermal gradient between the temperature of the collector surface and the ambient temperature. Conduction, convection, and radiation all occur more rapidly over large thermal gradients. We may term this the 'delta-t effect'.

The most simple approach to solar heating of water is to simply mount a metal tank filled with water in a sunny place. The heat from the sun would then heat the metal tank and the water inside. Indeed, this was how the very first SWH systems worked more than a century ago. However, this setup would be inefficient due to an oversight of the equilibrium effect, above: as soon as heating of the tank and water begins, the heat gained starts to be lost back into the environment, and this continues until the water in the tank reaches the ambient temperature. The challenge is therefore to limit the heat loss from the tank, thus delaying the time when thermal equilibrium is regained.

ICS or batch collectors reduce heat loss by placing the water tank in a thermally insulated box. This is achieved by encasing the water tank in a glass-topped box that allows heat from the sun to reach the water tank. However, the other walls of the box are thermally insulated, reducing convection as well as radiation to the environment. In addition, the box can also have a reflective surface on the inside. This reflects heat lost from the tank back towards the tank. In a simple way one could consider an ICS solar water heater as a water tank that has been enclosed in a type of 'oven' that retains heat from the sun as well as heat of the water in the tank. Using a box does not eliminate heat loss from the tank to the environment, but it largely reduces this loss.

Standard ICS collectors have a characteristic that strongly limits the efficiency of the collector: a small surface-to-volume ratio. Since the amount of heat that a tank can absorb from the sun is largely dependent on the surface of the tank directly exposed to the sun, it follows that a small surface would limit the degree to which the water can be heated by the sun. Cylindrical objects such as the tank in an ICS collector inherently have a small surface-to-volume ratio and most modern collectors attempt to increase this ratio for efficient warming of the water in the tank. There are many variations on this basic design, with some ICS collectors comprising several smaller water containers and even including evacuated glass tube technology, a type of ICS system known as an Evacuated Tube Batch (ETB) collector.

Flat plate collectors are an extension of the basic idea to place a collector in an 'oven'-like box with glass in the direction of the Sun. Most flat plate collectors have two horizontal pipes at the top and bottom, called headers, and many smaller vertical pipes connecting them, called risers. The risers are welded (or similarly connected) to thin absorber fins. Heat-transfer fluid (water or water/antifreeze mix) is pumped from the hot water storage tank (direct system) or heat exchanger (indirect system) into the collectors' bottom header, and it travels up the risers, collecting heat from the absorber fins, and then exits the collector out of the top header. Serpentine flat plate collectors differ slightly from this "harp" design, and instead use a single pipe that travels up and down the collector. However, since they cannot be properly drained of water, serpentine flat plate collectors cannot be used in drainback systems.

The type of glass used in flat plate collectors is almost always low-iron, tempered glass. Being tempered, the glass can withstand significant hail without breaking, which is one of the reasons that flat-plate collectors are considered the most durable collector type.

Unglazed or formed collectors are similar to flat-plate collectors, except they are not thermally insulated nor physically protected by a glass panel. Consequently these types of collectors are much less efficient for domestic water heating. For pool heating applications, however, the water being heated is often colder than the ambient roof temperature, at which point the lack of thermal insulation allows additional heat to be drawn from the surrounding environment.

Evacuated tube collectors (ETC) are a way in which heat loss to the environment, inherent in flat plates, has been reduced. Since heat loss due to convection cannot cross a vacuum, it forms an efficient isolation mechanism to keep heat inside the collector pipes. Since two flat sheets of glass are normally not strong enough to withstand a vacuum, the vacuum is rather created between two concentric tubes. Typically, the water piping in an ETC is therefore surrounded by two concentric tubes of glass with a vacuum in between that admits heat from the sun (to heat the pipe) but which limits heat loss back to the environment. The inner tube is coated with a thermal absorbent. Life of the vacuum varies from collector to collector, anywhere from 5 years to 15 years.

Flat plate collectors are generally more efficient than ETC in full sunshine conditions. However, the energy output of flat plate collectors is reduced slightly more than evacuated tube collectors in cloudy or extremely cold conditions. Most ETCs are made out of annealed glass, which is susceptible to hail, breaking in roughly golf ball -sized hail. ETCs made from "coke glass," which has a green tint, are stronger and less likely to lose their vacuum, but efficiency is slightly reduced due to reduced transparency.