Carding Engine
Lewis Paul had invented a machine for carding in 1748. Richard Arkwright made improvements to this machine and in 1775 took out a patent for a new Carding Engine, which converted raw cotton buds into a continuous skein of cotton fibres which could then be spun into yarn. Arkwright and John Smalley set up a small horse-driven factory at Nottingham. Needing more capital to expand, Arkwright partnered with Jedediah Strutt and Samuel Need, wealthy hosiery manufacturers, who were nonconformists. In 1771, the partners built the world's first water-powered mill at Cromford, worked with skilled labour. Arkwright spent £12,000 perfecting his machine, which contained the "crank and comb" for removing the cotton web from carding engines. He had mechanized all the preparatory and spinning processes, and he began to establish water-powered cotton mills even as far away as Scotland. His success encouraged many others to copy him, so he had great difficulty in enforcing the patent he was granted in 1775. His spinning frame was a significant technical advance over the spinning jenny of James Hargreaves, in that very little training was required of his operatives, and it produced a strong yarn suitable for the warp of the cloth. Samuel Crompton was later to combine the two to form the spinning mule.
After this, Arkwright returned to his home county and took up the lease of the Birkacre mill at Chorley, a catalyst for the town's growth into one of the most important industrialized towns of the Industrial Revolution.
By 1774 the firm employed 600 workers; in the next five years it expanded to new locations. He was invited to Scotland where he helped establish the cotton industry. A large new mill at Birkacre, Lancashire, was destroyed, however, in the anti-machinery riots in 1779. Arkwright in 1775 obtained for a grand patent covering many processes that he hoped would give him monopoly power over the fast-growing industry, but Lancashire opinion was bitterly hostile to exclusive patents; in 1781 Arkwright tried and failed to uphold his monopolistic 1775 patent. The case dragged on in court for years but was finally settled against him in 1785, on the grounds that his specifications were deficient and that he had borrowed his ideas from Leigh reed-maker Thomas Highs. The story is that clock-maker Kay, who had been commissioned by Highs to make a working metal model of Highs's invention, had given the design to Arkwright, who formed a partnership with him. It was also said that he was an arrogant man.
In 1777 he leased the Haarlem Mill in Wirksworth, Derbyshire, where he installed the first steam engine to be used in a cotton mill, though this was used to replenish the millpond that drove the mill's waterwheel rather than to drive the machinery directly.
Arkwright also created another factory, Masson Mill. It was made from red brick, which was expensive at the time. In the mid 1780s, Arkwright lost many of his patents when courts ruled them to be essentially copies of earlier work. Despite this, he was knighted in 1786 and was High Sheriff of Derbyshire in 1787.
Aggressive and self-sufficient, Arkwright proved a difficult man to work with. He bought out all his partners and went on to build factories at Manchester, Matlock, Bath, New Lanark (in partnership with David Dale) and elsewhere. Unlike most entrepreneurs, who were nonconformist, he attended the Church of England.
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“The machine unmakes the man. Now that the machine is perfect, the engineer is nobody. Every new step in improving the engine restricts one more act of the engineer,unteaches him.”
—Ralph Waldo Emerson (18031882)