Potassium Hydroxide - Manufacture

Manufacture

Historically KOH was made by boiling a solution of potassium carbonate (potash) with calcium hydroxide (slaked lime), leading to a metathesis reaction which caused calcium carbonate to precipitate, leaving potassium hydroxide in solution:

Ca(OH)2 + K2CO3 → CaCO3 + 2 KOH

Filtering off the precipitated calcium carbonate and boiling down the solution gives potassium hydroxide ("calcinated or caustic potash"). It was the most important method of producing potassium hydroxide until the late 19th century, when it was largely replaced by the current method of electrolysis of potassium chloride solutions, analogous to the method of manufacturing sodium hydroxide (see chloralkali process):

2 KCl + 2 H2O → 2 KOH + Cl2 + H2

Hydrogen gas forms as a by-product on the cathode; concurrently, an anodic oxidation of the chloride ion takes place, forming chlorine gas as a byproduct. Separation of the anodic and cathodic spaces in the electrolysis cell is essential for this process.

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