Percussion Cap

The percussion cap, introduced in 1839, was the crucial invention that enabled muzzleloading firearms to fire reliably in any weather.

Before this development, firearms used flintlock ignition systems which produced flint-on-steel sparks to ignite a pan of priming powder and thereby fire the gun's main powder charge (the flintlock mechanism replaced older ignition systems such as the matchlock and wheellock). Flintlocks were prone to misfire in wet weather, and many flintlock firearms were later converted to the more reliable percussion system.

The percussion cap is a small cylinder of copper or brass with one closed end. Inside the closed end is a small amount of a shock-sensitive explosive material such as fulminate of mercury. The percussion cap is placed over a hollow metal "nipple" at the rear end of the gun barrel. Pulling the trigger releases a hammer which strikes the percussion cap and ignites the explosive primer. The flame travels through the hollow nipple to ignite the main powder charge. Percussion caps were, and still are, made in small sizes for pistols and larger sizes for rifles and muskets.

While the metal percussion cap was the most popular and widely-used type of primer, their small size made them difficult to handle under the stress of combat or while riding a horse. Accordingly, several manufacturers developed alternative, "auto-priming" systems. The "Maynard tape primer", for example, used a roll of paper "caps" much like today's toy cap gun. The Maynard tape primer was fitted to some military firearms used in the American Civil War. Other disc or pellet-type primers held a supply of tiny fulminate detonator discs in a small magazine. Cocking the hammer automatically advanced a disc into position.

In the 1850s, the percussion cap was first integrated into a metallic cartridge which contained the bullet, powder charge and primer. By the late 1860s, breech-loading metallic cartridges had made the percussion cap system obsolete. Today, reproduction percussion firearms are popular for recreational shooters and percussion caps are still available, though most now use non-corrosive compounds such as lead styphnate.