Open Hearth Process
The open hearth process is a batch process and a batch is called a "heat". The furnace is first inspected for possible damage. Once it is ready or repaired, it is charged with light scrap, such as sheet metal, shredded vehicles or waste metal. Once it has melted, heavy scrap, such as building, construction or steel milling scrap is added, together with pig iron from blast furnaces. Once all steel has melted, slag forming agents, such as limestone, are added. The oxygen in iron oxide and other impurities decarburize the pig iron by burning the carbon away, forming steel. To increase the oxygen contents of the heat, iron ore can be added to the heat.
The process is far slower than that of Bessemer converter and thus easier to control and take samples for quality control. Preparing a heat usually takes 8 h to 8 h 30 min to complete into steel. As the process is slow, it is not necessary to burn all the carbon away as in Bessemer process, but the process can be terminated at given point when desired carbon contents has been achieved.
The furnace is tapped the same way a blast furnace is tapped; a hole is drilled on the side of the hearth and the raw steel is let to flow out. Once all the steel has been tapped, the slag is skimmed away. The raw steel may be cast into ingots; this process is called teeming, or it may be used on continuous casting for the rolling mill.
The regenerators are the distinctive feature of the furnace and consist of fire-brick flues filled with bricks set on edge and arranged in such a way as to have a great number of small passages between them. The bricks absorb most of the heat from the outgoing waste gases and return it later to the incoming cold gases for combustion.
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Famous quotes containing the words open, hearth and/or process:
“I am Black because I come from the earth’s inside
now take my word for jewel in the open light.”
—Audre Lorde (b. 1934)
“Nor does the man sitting by the hearth beneath his roof better escape his fated doom.”
—Aeschylus (525–456 B.C.)
“... geometry became a symbol for human relations, except that it was better, because in geometry things never go bad. If certain things occur, if certain lines meet, an angle is born. You cannot fail. It’s not going to fail; it is eternal. I found in rules of mathematics a peace and a trust that I could not place in human beings. This sublimation was total and remained total. Thus, I’m able to avoid or manipulate or process pain.”
—Louise Bourgeois (b. 1911)