M4 Sherman - U.S. Production History

U.S. Production History

The first production began with the Lima Locomotive Works on the assembly line set for tanks for British use. The first production Sherman was given over to the US Army for evaluation and it was the second tank of the British order that went to London. Named Michael probably after Michael Dewar, head of the British Tank mission in the US, it was displayed in London and is now an exhibit at Bovington Tank Museum.

In World War II, the U.S. Army ultimately fielded 16 armored divisions, along with 70 independent tank battalions; the U.S. Marine Corps also fielded six independent Sherman tank battalions for a total of 76, enough for 25 more armored divisions. A third of all Army tank battalions, and all six Marine tank battalions, were deployed to the Pacific Theater of Operations (PTO). Prior to September 1942, President Franklin D. Roosevelt had announced a production program calling for 120,000 tanks for the Allied war effort, which would have created 61 armored divisions. Although the American industrial complex was not affected by enemy aerial bombing nor submarine warfare as was Japan, Germany and, to a lesser degree, Great Britain, an enormous amount of steel for tank production had been diverted to warships and other naval vessels. The use of steel for naval construction amounted to the equivalent of approximately 67,000 tanks; and consequently only about 53,500 tanks were produced during 1942 and 1943.

The Army had seven main sub-designations for M4 variants during production: M4, M4A1, M4A2, M4A3, M4A4, M4A5, and M4A6. These designations did not necessarily indicate linear improvement: for example, A4 was not meant to indicate it was better than the A3. These sub-types indicated standardized production variations, which were in fact often manufactured concurrently at different locations. The sub-types differed mainly in engines, although the M4A1 differed from the M4 by its fully cast upper hull; the M4A4 had a longer engine system that required a longer hull, a longer suspension system, and more track blocks; M4A5 was an administrative placeholder for Canadian production; and the M4A6 had an elongated chassis, but fewer than 100 of these were produced.

While most Shermans ran on gasoline, the M4A2 and M4A6 had diesel engines: the M4A2 with a pair of GMC 6-71 straight six engines, the M4A6 a Caterpillar RD1820 radial. These, plus the M4A4, which used the Chrysler A57 multibank engine, were mostly supplied to Allied countries under Lend-Lease. "M4" can refer specifically to the initial sub-type with its Continental radial engine, or generically, to the entire family of seven Sherman sub-types, depending on context. Many details of production, shape, strength and performance improved throughout production, without a change to the tank's basic model number: more durable suspension units, safer "wet" (W) ammunition stowage, and stronger armor arrangements, such as the M4 Composite, which had a cast front hull section mated to a welded rear hull. British nomenclature differed from that employed by the U.S.

A 24-volt electrical system was used in the M4.

Early Shermans mounted a 75 mm medium-velocity general-purpose gun. Although Ordnance began work on the Medium Tank T20 as a Sherman replacement, ultimately the Army decided to minimize production disruption by incorporating elements of other tank designs into the Sherman. Later M4A1, M4A2, and M4A3 models received the larger T23 turret with a high-velocity 76 mm M1 gun, which reduced the number of HE and smoke rounds carried and increased the number of anti-tank rounds. Later, the M4 and M4A3 were factory-produced with a 105 mm howitzer and a new distinctive mantlet in the original turret. The first standard-production 76 mm gun Sherman was an M4A1, accepted in January 1944, and the first standard-production 105 mm howitzer Sherman was an M4 accepted in February 1944.

In June–July 1944, the Army accepted a limited run of 254 M4A3E2 Jumbo Shermans, which had very thick armor for the glacis plate, and the 75 mm gun in a new, heavier T23-style turret, in order to assault fortifications. The M4A3 was the first to be factory-produced with the HVSS (horizontal volute spring suspension) suspension with wider tracks to distribute weight, and the smooth ride of the HVSS with its experimental E8 designation led to the nickname Easy Eight for Shermans so equipped. Both the Americans and the British developed a wide array of special attachments for the Sherman; few saw combat, and most remained experimental. Those that saw action included the bulldozer blade for the Sherman dozer tanks, Duplex Drive for "swimming" Sherman tanks, R3 flamethrower for Zippo flame tanks, and the T34 60-tube Calliope 4.5" rocket launcher for the Sherman turret. The British variants (DDs and mine flails) formed part of the group of specialized vehicles collectively known as "Hobart's Funnies" (after Percy Hobart, commander of the 79th Armoured Division).

The M4 Sherman's basic chassis was used for all the sundry roles of a modern mechanized force: roughly 50,000 Sherman tanks, plus thousands more derivative vehicles under different model numbers. These included M32 and M74 "tow truck"-style recovery tanks with winches, booms, and an 81 mm mortar for smoke screens; M34 (from M32B1) and M35 (from M10A1) artillery prime movers; M7B1, M12, M40, and M43 self-propelled artillery; and the M10 Wolverine (Achilles, in British service) and M36 Jackson tank destroyers.

M4A4 Cutaway