Leblanc Process - Obsolescence

Obsolescence

In 1861, the Belgian chemist Ernest Solvay developed a more direct process for producing soda ash from salt and limestone through the use of ammonia. The only waste product of this Solvay process was calcium chloride, and so it was both more economical and less polluting than the Leblanc method. From the late 1870s, Solvay-based soda works on the European continent provided stiff competition in their home markets to the Leblanc-based British soda industry. Additionally the Brunner Mond Solvay plant which opened in 1874 at Winnington near Northwich provided fierce competition nationally. Leblanc producers were unable to compete with Solvay soda ash, and their soda ash production was effectively an adjunct to their still profitable production of chlorine, bleaching powder etc. (The unwanted by-products had become the profitable products). The development of electrolytic methods of chlorine production removed that source of profits as well, and there followed a decline moderated only by "gentlemens' agreements" with Solvay producers. By 1900, 90% of the world's soda production was through the Solvay method, or on the North American continent, through the mining of trona, discovered in 1938, which caused the closure of the last North American Solvay plant in 1986. The last Leblanc-based soda ash plant closed in the early 1920s. However, because of solubility of the bicarbonate, the Solvay process does not work for the manufacture of potassium carbonate, and the Leblanc process continued in limited use for its manufacture until much later.