Geodesic Dome - Methods of Construction

Methods of Construction

Wooden domes have a hole drilled in the width of a strut. A stainless steel band locks the strut's hole to a steel pipe. With this method, the struts may be cut to the exact length needed. Triangles of exterior plywood are then nailed to the struts. The dome is wrapped from the bottom to the top with several stapled layers of tar paper, in order to shed water, and finished with shingles. This type of dome is often called a hub-and-strut dome because of the use of steel hubs to tie the struts together.

Panelized domes are constructed of separately-framed timbers covered in plywood. The three members comprising the triangular frame are often cut at compound angles in order to provide for a flat fitting of the various triangles. Holes are drilled through the members at precise locations and steel bolts then connect the triangles to form the dome. These members are often 2x4's or 2x6's, which allow for more insulation to fit within the triangle. The panelized technique allows the builder to attach the plywood skin to the triangles while safely working on the ground or in a comfortable shop out of the weather. This method does not require expensive steel hubs.

Temporary greenhouse domes have been constructed by stapling plastic sheeting onto a dome constructed from one-inch square beams. The result is warm, movable by hand in sizes less than 20 feet, and cheap. It should be staked to the ground to prevent it being moved by wind.

Steel-framework domes can be easily constructed of electrical conduit. One flattens the end of a strut and drills bolt holes at the needed length. A single bolt secures a vertex of struts. The nuts are usually set with removable locking compound, or if the dome is portable, have a castle nut with a cotter pin. This is the standard way to construct domes for jungle-gyms.

Concrete and foam plastic domes generally start with a steel framework dome, wrapped with chicken wire and wire screen for reinforcement. The chicken wire and screen is tied to the framework with wire ties. A coat of material is then sprayed or molded onto the frame. Tests should be performed with small squares to achieve the correct consistency of concrete or plastic. Generally, several coats are necessary on the inside and outside. The last step is to saturate concrete or polyester domes with a thin layer of epoxy compound to shed water.

Some concrete domes have been constructed from prefabricated, prestressed, steel-reinforced concrete panels that can be bolted into place. The bolts are within raised receptacles covered with little concrete caps to shed water. The triangles overlap to shed water. The triangles in this method can be molded in forms patterned in sand with wooden patterns, but the concrete triangles are usually so heavy that they must be placed with a crane. This construction is well-suited to domes because there is no place for water to pool on the concrete and leak through. The metal fasteners, joints and internal steel frames remain dry, preventing frost and corrosion damage. The concrete resists sun and weathering. Some form of internal flashing or caulking must be placed over the joints to prevent drafts. The 1963 Cinerama Dome was built from precast concrete hexagons and pentagons.