Theory
In brief, corrosion is a chemical reaction occurring by an electrochemical mechanism. During corrosion there are two reactions, oxidation (equation 1), where electrons leave the metal (and results in the actual loss of metal) and reduction, where the electrons are used to convert water or oxygen to hydroxides (equations 2 and 3).
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Fe → Fe2+ + 2e−
(1)
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O2 + 2H2O + 4e− → 4OH−
(2)
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2H2O + 2e− → H2 + 2OH−
(3)
In most environments, the hydroxide ions and ferrous ions combine to form ferrous hydroxide, which eventually becomes the familiar brown rust:
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Fe2+ + 2OH− → Fe(OH)2
(4)
As corrosion takes place, oxidation and reduction reactions occur and electrochemical cells are formed on the surface of the metal so that some areas will become anodic (oxidation) and some cathodic (reduction). Electric current will flow from the anodic areas into the electrolyte as the metal corrodes. Conversely, as the electric current flows from the electrolyte to the cathodic areas the rate of corrosion is reduced. (In this example, 'electric current' is referring to conventional current flow, rather than the flow of ions).
As the metal continues to corrode, the local potentials on the surface of the metal will change and the anodic and cathodic areas will change and move. As a result, in ferrous metals, a general covering of rust is formed over the whole surface, which will eventually consume all the metal. This is rather a simplified view of the corrosion process as it can occur in several different forms.
Cathodic protection works by introducing another metal (the galvanic anode) with a much more anodic surface, so that all the current will flow from the introduced anode and the metal to be protected becomes cathodic in comparison to the anode. This effectively stops the oxidation reactions on the metal surface by transferring them to the galvanic anode, which will be sacrificed in favour of the structure under protection.
For this to work there must be an electron pathway between the anode and the metal to be protected (e.g., a wire or direct contact) and an ion pathway between both the oxidizing agent (e.g., water or moist soil) and the anode, and the oxidizing agent and the metal to be protected, thus forming a closed circuit; therefore simply bolting a piece of active metal such as zinc to a less active metal, such as mild steel, in air (a poor conductor and therefore no closed circuit) will not furnish any protection.
Read more about this topic: Galvanic Anode
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