Examples
The broken fuel pipe shown at left caused a serious accident when diesel fuel poured out from a van onto the road. A following car skidded and the driver was seriously injured when she collided with an oncoming lorry. Scanning electron microscopy or SEM showed that the nylon connector had fractured by stress corrosion cracking (SCC) due to a small leak of battery acid. Nylon is susceptible to hydrolysis when in contact with sulfuric acid, and only a small leak of acid would have sufficed to start a brittle crack in the injection moulded nylon 6,6 connector by SCC. The crack took about 7 days to grow across the diameter of the tube, hence the van driver should have seen the leak well before the crack grew to a critical size. He did not, thereby resulting in the accident. The fracture surface showed a mainly brittle surface with striations indicating progressive growth of the crack across the diameter of the pipe. Once the crack had penetrated the inner bore, fuel started leaking onto the road.
The nylon 6,6 had been attacked by the following reaction, which was catalysed by the acid:
Diesel fuel is especially hazardous on road surfaces because it forms a thin, oily film that cannot be easily seen by drivers. It is akin to black ice in lubricity, so skids are common when diesel leaks occur. The insurers of the van driver admitted liability and the injured driver was compensated.
Read more about this topic: Forensic Engineering
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