Foil Bearing - Development

Development

Foil bearings were first developed in the late 1950s by AiResearch Mfg. Co. of the Garrett Corporation using independent R&D funds to serve military and space applications. They were first tested for commercial use in United Airlines Boeing 727 and Boeing 737 cooling turbines in the early- and mid-1960s. Garrett AiResearch air cycle machine foil bearings were first installed as original equipment in 1969 in the DC-10's environmental control systems. Garrett AiResearch foil bearings were installed on all U.S. military aircraft to replace existing oil-lubricated rolling-contact bearings. The ability to operate at cryogenic gas temperatures as well as at very high temperatures gave foil bearings many other potential applications.

Current-generation foil bearings with advanced coatings have greatly exceeded the limitations of earlier designs. Anti-wear coatings exist that allow over 100,000 start/stop cycles for typical applications. New third-generation bearings can hold over 9,000 times their weight, at extremely high speeds.

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