Flywheel Energy Storage - Main Components

Main Components

A typical system consists of a rotor suspended by bearings inside a vacuum chamber to reduce friction, connected to a combination electric motor and electric generator.

First generation flywheel energy storage systems use a large steel flywheel rotating on mechanical bearings. Newer systems use carbon-fiber composite rotors that have a higher tensile strength than steel but are an order of magnitude less heavy.

Magnetic bearings are sometimes used instead of mechanical bearings, to reduce friction.

The expense of refrigeration led to the early dismissal of low temperature superconductors for use in magnetic bearings. However, high-temperature superconductor (HTSC) bearings may be economical and could possibly extend the time energy could be stored economically. Hybrid bearing systems are most likely to see use first. High-temperature superconductor bearings have historically had problems providing the lifting forces necessary for the larger designs, but can easily provide a stabilizing force. Therefore, in hybrid bearings, permanent magnets support the load and high-temperature superconductors are used to stabilize it. The reason superconductors can work well stabilizing the load is because they are perfect diamagnets. If the rotor tries to drift off center, a restoring force due to flux pinning restores it. This is known as the magnetic stiffness of the bearing. Rotational axis vibration can occur due to low stiffness and damping, which are inherent problems of superconducting magnets, preventing the use of completely superconducting magnetic bearings for flywheel applications.

Since flux pinning is the important factor for providing the stabilizing and lifting force, the HTSC can be made much more easily for FES than for other uses. HTSC powders can be formed into arbitrary shapes so long as flux pinning is strong. An ongoing challenge that has to be overcome before superconductors can provide the full lifting force for an FES system is finding a way to suppress the decrease of levitation force and the gradual fall of rotor during operation caused by the flux creep of SC material.