Explorer 1 - Spacecraft Design

Spacecraft Design

Explorer 1 was designed and built by the California Institute of Technology's JPL under the direction of Dr. William H. Pickering. It was the second satellite to carry a mission payload (Sputnik 2 was the first).

The total weight of the satellite was 13.97 kilograms (30.80 lb), of which 8.3 kg (18.3 lb) were instrumentation. In comparison the first Soviet satellite Sputnik 1 weighed 83.6 kg (184 lb). The instrument section at the front end of the satellite and the empty scaled-down fourth-stage rocket casing orbited as a single unit, spinning around its long axis at 750 revolutions per minute.

Data from the scientific instruments was transmitted to the ground by two antennas. A 60 milliwatt transmitter fed a dipole antenna consisting of two fiberglass slot antennas in the body of the satellite operating on 108.03 MHz, and four flexible whips forming a turnstile antenna were fed by a 10 milliwatt transmitter operating on 108.00 MHz.

Because of the limited space available and the requirements for low weight, the payload instrumentation was designed and built with simplicity and high reliability in mind, using transistor electronics, consisting of both germanium and silicon devices. This was a very early time frame in the development of transistor technology, and was the first documented use of transistors in the U.S. Earth satellite program. A total of 29 transistors were used in Explorer 1, plus additional ones in the Army's micrometeorite amplifier. Electrical power was provided by mercury chemical batteries that made up approximately 40 percent of the payload weight.

The external skin of the instrument section was painted in alternate strips of white and dark green to provide passive temperature control of the satellite. The proportions of the light and dark strips were determined by studies of shadow-sunlight intervals based on firing time, trajectory, orbit, and inclination.