Emulsion Polymerization - History

History

The early history of emulsion polymerization is connected with the field of synthetic rubber. The idea of using an emulsified monomer in an aqueous suspension or emulsion was first conceived at Bayer, before World War I, in an attempt to prepare synthetic rubber. The impetus for this development was the observation that natural rubber is produced at room temperature in dispersed particles stabilized by colloidal polymers, so the industrial chemists tried to duplicate these conditions. The Bayer workers used naturally occurring polymers such as gelatin, egg albumin, and starch to stabilize their dispersion. By today's definition these were not true emulsion polymerizations, but suspension polymerizations.

The first "true" emulsion polymerizations, which used a surface-active agent and polymerization initiator, were conducted in the 1920s to polymerize isoprene. Over the next twenty years, through the end of World War II, efficient methods for production of several forms of synthetic rubber by emulsion polymerization were developed, but relatively few publications in the scientific literature appeared: most disclosures were confined to patents or were kept secret due to wartime needs.

After World War II, emulsion polymerization was extended to production of plastics. Manufacture of dispersions to be used in latex paints and other products sold as liquid dispersions commenced. Ever more sophisticated processes were devised to prepare products that replaced solvent-based materials. Ironically, synthetic rubber manufacture turned more and more away from emulsion polymerization as new organometallic catalysts were developed that allowed much better control of polymer architecture.