Coaxial Cable - Types - Hard Line

Hard Line

Hard line is used in broadcasting as well as many other forms of radio communication. It is a coaxial cable constructed using round copper, silver or gold tubing or a combination of such metals as a shield. Some lower-quality hard line may use aluminum shielding, aluminum however is easily oxidized and unlike silver or gold oxide, aluminum oxide drastically loses effective conductivity. Therefore all connections must be air and water tight. The center conductor may consist of solid copper, or copper-plated aluminum. Since skin effect is an issue with RF, copper plating provides sufficient surface for an effective conductor. Most varieties of hardline used for external chassis or when exposed to the elements have a PVC jacket; however, some internal applications may omit the insulation jacket. Hard line can be very thick, typically at least a half inch or 13 mm and up to several times that, and has low loss even at high power. These large-scale hard lines are almost always used in the connection between a transmitter on the ground and the antenna or aerial on a tower. Hard line may also be known by trademarked names such as Heliax (Andrew), or Cablewave (RFS/Cablewave). Larger varieties of hardline may have a center conductor that is constructed from either rigid or corrugated copper tubing. The dielectric in hard line may consist of polyethylene foam, air, or a pressurized gas such as nitrogen or desiccated air (dried air). In gas-charged lines, hard plastics such as nylon are used as spacers to separate the inner and outer conductors. The addition of these gases into the dielectric space reduces moisture contamination, provides a stable dielectric constant, and provides a reduced risk of internal arcing. Gas-filled hardlines are usually used on high-power RF transmitters such as television or radio broadcasting, military transmitters, and high-power amateur radio applications but may also be used on some critical lower-power applications such as those in the microwave bands. However, in the microwave region, waveguide is more often used than hard line for transmitter-to-antenna, or antenna-to-receiver applications. The various shields used in hardline also differ; some forms use rigid tubing, or pipe, others may use a corrugated tubing, which makes bending easier, as well as reduces kinking when the cable is bent to conform. Smaller varieties of hard line may be used internally in some high-frequency applications, in particular in equipment within the microwave range, to reduce interference between stages of the device.