Production
The Federal Trade Commission definition for acetate fiber is "A manufactured fiber in which the fiber-forming substance is cellulose acetate. Where not less than 92 percent of the hydroxyl groups are acetylated, the term triacetate may be used as a generic description of the fiber."
Acetate is derived from cellulose by deconstructing wood pulp into a purified fluffy white cellulose. In order to get a good product special qualities of pulps - dissolving pulps - are used. A common problem with these is that the reactivity of the cellulose is uneven, and the quality of the cellulose acetate will sometimes be impacted. The cellulose is then reacted with acetic acid and acetic anhydride in the presence of sulfuric acid. It is then put through a controlled, partial hydrolysis to remove the sulfate and a sufficient number of acetate groups to give the product the desired properties. The anhydroglucose unit is the fundamental repeating structure of cellulose and has three hydroxyl groups which can react to form acetate esters. The most common form of cellulose acetate fiber has an acetate group on approximately two of every three hydroxyls. This cellulose diacetate is known as secondary acetate, or simply as "acetate".
After it is formed, cellulose acetate is dissolved in acetone into a viscous resin for extrusion through spinnerets (which resemble a shower head). As the filaments emerge, the solvent is evaporated in warm air via dry spinning, producing fine cellulose acetate fibers.
First U.S. Commercial Acetate Fiber Production: 1924, Celanese Corporation
Current U.S. Acetate Fiber Producers: Celanese, Eastman Chemical Company
Read more about this topic: Cellulose Acetate
Famous quotes containing the word production:
“The production of too many useful things results in too many useless people.”
—Karl Marx (1818–1883)
“In the production of the necessaries of life Nature is ready enough to assist man.”
—Henry David Thoreau (1817–1862)
“The growing of food and the growing of children are both vital to the family’s survival.... Who would dare make the judgment that holding your youngest baby on your lap is less important than weeding a few more yards in the maize field? Yet this is the judgment our society makes constantly. Production of autos, canned soup, advertising copy is important. Housework—cleaning, feeding, and caring—is unimportant.”
—Debbie Taylor (20th century)