.357 Magnum - Design

Design

The .357 Magnum was collaboratively developed over a period in the early to mid-1930s by a group of individuals in a direct response to Colt's .38 Super Automatic. At the time, the .38 Super was the only American pistol cartridge capable of defeating automobile cover and the early ballistic vests that were just beginning to emerge in the post-World War I "Gangster Era." Tests at the time revealed that those vests defeated any handgun cartridge traveling at less than about 1000 ft/s. Colt's .38 Super Automatic just edged over that velocity and was able to penetrate car doors and vests that bootleggers and gangsters were employing as cover.

Though .38 and .357 would seem to be different-diameter chamberings, they are in fact identical. 0.357 inch is the true bullet diameter of the .38 Special cartridge. The .38 Special nomenclature relates to the previous use of heeled bullets (such as the .38 Short Colt), which were the same diameter as the case. Thus, the only external difference in the two cartridges is a slight difference in length, solely for safety purposes as explained below.

Much credit for the .357's early development is given to hunter and experimenter Elmer Keith. Keith's early work in loading the .38 Special to increasingly higher pressure levels was made possible by the availability of heavy, target shooting-oriented revolvers like the Smith & Wesson .38-44 "Heavy Duty" and "Outdoorsman", .38-caliber revolvers built on .44-caliber frames. The .38-44 HV load used the .38 Special cartridge loaded to a much higher velocity than standard .38 Special ammunition. The .38-44 revolvers were made by using a .44 Special size gun with the barrel and cylinder bored to .357 caliber (the true bullet diameter of the .38 Special). Since the frame, cylinder, and barrel were much stronger than the standard .38 Special components, it was capable of withstanding much higher pressures. The .38-44 HV round, while no longer available, was in most cases the equal of the later .357 Magnum, which works at more than double the pressure of standard .38 Special. The .357 Magnum addresses the safety issues earlier cartridges had by stretching the case by approximately 1/8 of an inch, preventing the high pressure .357 cartridge from chambering in a firearm designed for the shorter, lower pressure .38. Elmer Keith also contributed the Keith-style bullet, which increased the mass of bullet located outside of the cartridge, while leaving more room inside the cartridge for powder. The Keith bullet also employed a large, flat meplat, thus enabling rapid energy transfer for greater wounding properties. At the same time, this bullet design does not deform like a hollow point, and as a result achieves greater penetration. These characteristics of the Keith bullet make it very suitable for hunting applications as well as target shooting.

In order to reassert itself as the leading law enforcement armament provider, Smith & Wesson developed the .357 Magnum, with Colonel D. B. Wesson leading the effort within Smith & Wesson, along with considerable technical assistance from Phillip B. Sharpe, a member of the Technical Division Staff of the National Rifle Association. The new round was developed from Smith & Wesson's existing .38 Special round. It used a different powder load, and ultimately the case was extended by 1/8 of an inch (0.125 in, 3.18 mm). The case extension was more a matter of safety than of necessity. Because the .38 Special and the early experimental .357 Magnum cartridges loaded by Keith were identical in physical attributes, it was possible to load an experimental .357 Magnum cartridge in a .38 Special revolver, with potentially disastrous results. Smith & Wesson's solution, of extending the case slightly, made it impossible to chamber the magnum-power round in a gun not designed for the additional pressure.

The choice of bullet for the .357 Magnum cartridge varied during its development. During the development at Smith & Wesson, the original Keith bullet was modified slightly, to the form of the Sharpe bullet, which itself was based upon the Keith bullet, but which had 5/6 of the bearing surface of the Keith bullet, Keith bullets typically being made oversized and sized down. Winchester, however, upon experimenting further during the cartridge development, modified the Sharpe bullet shape slightly, while keeping the Sharpe contour of the bullet. The final choice of bullet was hence based upon the earlier Keith and Sharpe bullets, while additionally having slight differences from both.